Instrumentation Electrical & Control Projects

We offer Comprehensive Turnkey Solutions for Control & Instrumentation (C&I)—delivering seamless project execution from concept to commissioning. Our solutions are designed to optimize process control, enhance safety, and ensure reliable plant performance across diverse industrial sectors.

Our Turnkey C&I Capabilities Include: Project Design & Engineering, Supply of Control & Field Instruments, control valve & on-off valve, Control Panel Design & Fabrication, Field Cabling & Termination, Installation, Testing & Commissioning, Integration with Existing Systems, Post-Commissioning Support & AMC.

We deliver end-to-end turnkey solutions in Electrical & Automation, tailored to meet the unique needs of industrial, commercial, and infrastructure projects. Our solutions integrate power distribution with advanced automation to ensure operational efficiency, system reliability, and future scalability.

Our Turnkey Capabilities Include: HT/LT Power Distribution Systems, Transformers, Switchgear, PCC, MCC, and PDB Panels, Earthing, Lightning Protection & Power Cabling, Uninterrupted Power Supply (UPS) & Backup Systems, Lighting Design & Electrical Load Management, PLC, SCADA, and DCS-Based System Integration, Process & Machine Automation Solutions, Intelligent MCC (iMCC) and Control Panel Design, HMI Development, Control Logic & Programming, Industrial Communication (PROFIBUS, Modbus, Ethernet/IP), End-to-End Project Execution, Detailed Engineering & Documentation, Procurement, Installation, Testing & Commissioning, Regulatory Compliance, Operator Training & Handover Support. 

We deliver comprehensive turnkey solutions for Instrumentation projects, designed to ensure precise measurement, control, and monitoring across industrial processes. Our team combines deep technical expertise with best-in-class engineering practices to provide reliable, safe, and cost-effective instrumentation solutions.

Our Turnkey Instrumentation Capabilities Include: Field Instrumentation Selection, Sizing & Specification, Instrument Hook-Up & Installation Design, Cable Routing, Termination & Panel Design, Process Control & Safety Instrumented Systems, Calibration & Loop Checking, Control Valve Sizing & Selection, Analyzer System Integration, Integration with PLC/DCS/SCADA Systems, Control Room & Operator Interface Design, Detailed Engineering & Documentation, Procurement, Installation, Testing & Commissioning, Regulatory Compliance & Certifications, Operator Training & Handover Support

We offer Engineering and Project Management Consultancy Services that provide strategic, technical, and executional support for complex industrial projects. From feasibility studies to detailed engineering and project supervision, our consultancy services ensure optimized design, cost control, and timely delivery with strict adherence to quality and safety standards.

Our Core Consultancy Offerings: Engineering Services, Basic & Detailed Engineering (Electrical, Instrumentation & Control),Preparation of BOQs, Technical Specifications & Data Sheets, Drawing Development: SLDs, GA, Loop Diagrams, Cable Schedules, Vendor Evaluation & Technical Bid Analysis, Regulatory & Code Compliance,  Project Management Services, Cost Estimation & Budgeting, Procurement Assistance & Expediting, Contractor Coordination & Site Supervision, Quality Assurance/Quality Control (QA/QC) Monitoring, Documentation Control & As-Built Drawings

Our Site Services are designed to ensure the safe, efficient, and high-quality deployment of electrical and automation systems at project sites. From structural assembly to system integration and final commissioning, we manage every phase with technical precision and strict adherence to timelines and safety protocols.

Scope of Erection Installation & Commissioning Services- Erection Services including Structural assembly of panels, supports, and cable trays, Mechanical positioning of heavy equipment (MCCs, transformers, etc.), Installation of control panels, junction boxes, and field instruments, Installation Services- Electrical cabling, glanding, and termination, Instrumentation wiring and tubing, Earthing systems and lightning protection installation, Control system and SCADA hardware installation, Commissioning Services- Pre-commissioning checks (insulation resistance, continuity tests), Loop testing, functional checks, and signal verification, Power-up, logic testing, and system fine-tuning, Trial runs and load testing under operational conditions, Final documentation and client handover.

We offer end-to-end turnkey solutions for material handling machines—such as Bucket Wheel Reclaimers (BWR), Luffing Stacker (LS), Stacker Reclaimer (SR), Wagon Tippler (WT), Wagon Loader (WL), Paddle Feeder (PF) and Apron Feeder (AF)—that enhance productivity, safety, and operational efficiency across your facility. Our integrated approach ensures that your material handling systems are customized to your exact requirements, seamlessly integrated with your processes, and designed for long-term performance and reliability.

Our Turnkey Material Handling Capabilities Include: HT Junction Box, Load Break Switch, LT-MCC, MLDB/LDB, VCB, Transformer, PLC & Drive, UPS, Workstation, Radio Communications, Control Desk, Operator Cabin, CCTV, Cable & Cable Tray, Instruments, PA System, EMS, Design & Engineering of Material Handling Systems, Equipment Selection & Sizing, Conveyor Systems & Bulk Material Handling Systems, Integration with PLC/SCADA Systems, Structural Fabrication & Installation, Electrical & Control System Design, Safety System Implementation, Detailed Engineering & Documentation, Procurement, Installation, Testing & Commissioning, Regulatory Compliance, Operator Training & Handover Support. With a focus on precision and operational excellence, we ensure that your material handling machines operate seamlessly and deliver maximum value to your facility

We deliver end-to-end turnkey solutions for industrial water management, tailored to ensure sustainable and efficient water use in your operations. Our expertise spans the full project lifecycle, integrating advanced technologies with industry best practices to meet environmental and regulatory requirements.

Our Turnkey Capabilities Include: Water Treatment Plants (WTP), Effluent Treatment Plants (ETP), Sewage Treatment Plants (STP), Zero Liquid Discharge (ZLD) Systems, Process Water & Cooling Water Systems, Water Recycling & Reuse Systems, Pumping Stations & Distribution Networks, Instrumentation, Monitoring & Control Systems, PLC/SCADA Integration for Automation, Detailed Engineering & Documentation, Equipment Selection, Procurement, Installation, and Commissioning, Regulatory Compliance & Environmental Sustainability, Operator Training & Handover Support

With a focus on reliability, environmental stewardship, and operational efficiency, we help industries manage water resources responsibly and sustainably.

We deliver comprehensive Control & Instrumentation (C&I) solutions to ensure your coke oven operations meet the highest standards of reliability, safety, and efficiency. 

Our expertise includes: Instrumentation design, selection and engineering, PLC/DCS-based automation for process control, Emissions monitoring and regulatory compliance systems, Safety interlocks and emergency shutdown solutions, Integration of advanced control systems with your existing plant infrastructure, Field instrumentation installation, cabling, and commissioning, Operator interface and HMI development for real-time monitoring, Ongoing support, calibration, and maintenance services, Additionally our C&I solutions incorporate a wide range of field and specialized instruments, valves, and gas monitoring systems to ensure precise measurement, control, and automation of processes. This approach underscores our commitment to adopting cutting-edge technology while prioritizing energy efficiency and environmental sustainability. It guarantee precise control, optimized performance, and full compliance with environmental and safety regulations for your coke oven operations.

We deliver comprehensive, end-to-end solutions for aluminium refineries that drive operational excellence, safety, and environmental sustainability. Our integrated approach ensures that every aspect of your refinery’s lifecycle—design, engineering, execution, and maintenance—is expertly managed to meet the unique demands of the aluminium industry. We understand the complexity of aluminium refining. Our solutions are tailored to your specific needs, leveraging advanced technology and deep industry expertise to ensure your operations remain efficient, sustainable, and compliant—today and into the future.

Our Capabilities Include: Turnkey Engineering & Design, Detailed engineering and 3D modeling of process plants, Integration of critical process areas, including digestion, clarification, precipitation, and calcination. Selection and engineering of high-quality instrumentation for temperature, pressure, flow, and level monitoring. Advanced PLC/DCS-based automation systems for precise process control. Intelligent field devices and remote monitoring solutions for enhanced visibility. Complete electrical infrastructure, including transformers, LT/HT switchgear, MCCs, and VFDs. Power distribution and load management solutions to ensure uninterrupted operation. Energy-efficient systems that reduce operating costs and environmental impact. Seamless integration of your plant’s control systems with SCADA and Energy Management Systems, Real-time data acquisition and analysis for proactive decision-making, Dashboards and reporting tools to track KPIs and optimize performance. Solutions for efficient handling of bauxite, green and calcined alumina, and other process materials. Conveyor systems, bucket elevators, and specialized feeders engineered for durability and reliability. Dust suppression and environmental control systems for cleaner, safer operations. Design and implementation of comprehensive safety systems, Gas monitoring, emissions control, and compliance with environmental regulations, Emergency shutdown systems and safety interlocks. Expert installation of all electrical, control, and instrumentation systems, Rigorous testing and commissioning to ensure reliable operation, Operator training for smooth handover and maximum plant uptime

We offer advanced Tank Farm Management Systems (TFMS) designed to meet the stringent requirements of the food and beverage industry. Our TFMS solutions ensure precise monitoring, efficient management, and complete traceability of liquid ingredients, enhancing product quality, operational safety, and regulatory compliance.

Our Capabilities Include: Continuous monitoring of tank levels, temperature, pressure, and flow, Integrated weighing and inventory tracking systems, PLC/DCS-based control for automated filling, emptying and cleaning cycles. Automated recipe management and batching processes. Integration with MES and ERP systems for seamless data flow Batch tracking, audit trails, and electronic batch records. Systems designed to meet food safety standards and hygienic requirements. CIP (Clean-in-Place) and SIP (Steam-in-Place) integration for hygienic operations. Leak detection and alarm systems for safe handling of liquid ingredients. Optimized energy usage through intelligent control of pumps and valves, Waste minimization and environmentally friendly operation

We provide end-to-end solutions for blast furnace operations, combining robust engineering, precision control, and comprehensive project execution to ensure optimal performance, safety, and environmental compliance. We understand the critical role blast furnaces play in your operations. Our solutions are tailored to your specific needs—ensuring safety, reliability, and long-term operational excellence.

We are offering Instrumentation design & engineering for high-temperature and harsh environments, PLC/DCS-based automation for process control and seamless furnace operation, Gas analysis and monitoring systems (CO, CO₂, O₂, H₂, etc.) for process optimization and safety, Level, pressure, and flow measurement solutions for burden, hot blast, and cooling systems, Safety interlocks and emergency shutdown systems to mitigate operational risks, Integration of advanced control systems with existing plant automation and MES/ERP platforms, Field instrumentation installation, cabling, and commissioning with adherence to steel industry standards, Operator interface & HMI/SCADA development for real-time monitoring and decision support, Maintenance, calibration, and lifecycle support services to ensure sustained performance

Our solutions combine robust field devices, gas monitoring analyzers, valves, and specialized furnace instruments, ensuring accurate measurement and reliable control in demanding operating conditions

We design and deliver customized Test Bench Solutions to support reliable performance evaluation of critical equipment, instruments, and valves under real operating conditions. Our solutions ensure precision, repeatability, and compliance with international testing standards.

Our expertise covers: Design & engineering of automated test benches for valves, actuators, pumps, cylinders, and instruments, Integration of high-accuracy sensors for pressure, flow, torque, temperature, and displacement measurements, Hydraulic, pneumatic, and electrical test bench solutions tailored to industry-specific applications, Automated data logging & report generation to ensure traceability and quality assurance, Safety interlocks and protection systems for secure testing environments, On-site installation, calibration, and commissioning with adherence to ISO/IEC standards, Lifecycle support, periodic calibration, and maintenance for long-term reliability

Key benefits of our Test Bench Solutions: High accuracy & repeatability in performance evaluation, Custom-built configurations to match customer-specific requirements, Reduced testing time with automated control and data capture, Compliance with industry standards (API, ISO, IEC, etc.), Enhanced safety & reliability during testing operations.

With our end-to-end C&I expertise, Sonepar ensures that your test benches deliver optimized performance, precise measurement, and full compliance, enabling you to validate equipment quality and reliability with confidence

We provide integrated C&I solutions for Cement Mills and Packing Plants, ensuring efficient grinding, blending, and packaging operations with enhanced safety, reliability, and productivity.

Our expertise covers: Instrumentation design & engineering for cement milling, blending, and packing processes, automated for process control, sequencing, and interlocking, Field instrumentation solutions for pressure, temperature, level, and flow measurement in mills, separators, and silos, Weighing & dosing systems for raw material proportioning and cement packing accuracy, Bagging & packing automation systems with real-time weight monitoring and rejection of non-compliant bags, Motor & drive integration (VFDs, soft starters) for conveyors, feeders, and mill drives, Dust monitoring & emission compliance systems for environmental sustainability, Safety interlocks, emergency shutdowns, and machine protection systems to safeguard people and assets, HMI/SCADA systems for centralized monitoring of mill and packing operations, Installation, commissioning, calibration, and lifecycle maintenance support

Key benefits of our solutions: Optimized grinding efficiency with accurate process monitoring and control, Improved packing accuracy reducing product losses and customer complaints, Energy-efficient operations through optimized motor control and process automation, Environmental compliance via dust and emission monitoring systems, Reduced downtime with predictive maintenance and reliable instrumentation, By combining advanced automation with robust instrumentation, Sonepar ensures your cement production and packaging lines operate with maximum efficiency, accuracy, and sustainability

We deliver advanced Control & Instrumentation (C&I) solutions for cleanrooms in biopharmaceutical, healthcare, and industrial R&D facilities, ensuring strict compliance with international standards for contamination control, safety, and process reliability.

Our expertise covers: Instrumentation design & engineering tailored for ISO Class 1–9 cleanrooms, Environmental monitoring systems (EMS) for temperature, humidity, pressure, particle count, and air quality,  PLC/SCADA-based automation for HVAC, filtration, and cleanroom air handling systems (AHU, BMS integration), Differential pressure & airflow monitoring across controlled zones to maintain sterile environments, Access control & interlocking systems for personnel and material movement, Alarm & safety systems for deviation alerts and regulatory compliance, Specialized sensors for bio labs (CO₂, O₂, VOC, toxic gases) and non-bio labs (dust, chemical fumes, solvent vapors), Integration with Building Management Systems (BMS) for centralized monitoring, Validation, calibration, and qualification services (IQ/OQ/PQ) as per GMP/GLP/FDA standards,  Lifecycle support, periodic calibration, and maintenance for long-term reliability, 

Key benefits of our Cleanroom Solutions: Regulatory compliance with ISO, GMP, GLP, FDA, and WHO guidelines, Precise environmental control to protect sensitive processes and products, Enhanced safety for both personnel and critical research operations, Seamless integration of lab utilities with automation and monitoring systems, Scalable design for bio and non-bio labs across pharma, biotech, healthcare, and electronics industries

With our end-to-end expertise in cleanroom automation and instrumentation, Sonepar ensures that your laboratory infrastructure operates with maximum reliability, compliance, and efficiency

We deliver advanced Facility Monitoring & Control Systems (FMCS) designed to meet the stringent requirements of semiconductor fabs and electronics manufacturing plants. Our solutions ensure high reliability, precision monitoring, and strict environmental compliance to support ultra-clean and controlled production environments.

Our expertise covers: Centralized monitoring & control of utilities (HVAC, CDA, N₂, vacuum, process cooling water, DI water, exhaust systems), Environmental monitoring systems (EMS) for temperature, humidity, pressure, particle count, and airborne molecular contaminants (AMC), Integration of PLC/SCADA/BMS platforms for real-time monitoring and redundancy management, High-accuracy sensors & analyzers for gas purity, flow, leakage detection, and contamination control, Alarm management & event logging for deviations and predictive maintenance, Redundant control architectures to ensure uninterrupted fab operation (24x7 uptime), Energy monitoring & optimization of cleanroom utilities for reduced operational costs, Data integration with MES/ERP systems for traceability, reporting, and regulatory compliance, Installation, calibration, and qualification (IQ/OQ/PQ) services as per SEMI and ISO standards, Lifecycle support, periodic calibration, and maintenance for sustained reliability

Key benefits of our FMCS solutions: Real-time visibility & control of critical utilities and cleanroom parameters, Compliance with SEMI, ISO, and cleanroom industry standards, Improved yield & product quality through stable process environments, Energy efficiency & sustainability with optimized utility management, High system reliability with fault-tolerant and redundant architectures, By combining cutting-edge monitoring, automation, and compliance systems, Sonepar ensures that your semiconductor and electronics manufacturing facilities operate with maximum uptime, precision, and efficiency

Sonepar offers advanced 3D Stock Profiling and Yard Management Solutions to optimize inventory visibility, space utilization, and material handling in complex industrial environments. Our integrated approach ensures real-time tracking, accurate stock representation, and efficient movement across large storage yards or project sites.

We provide advanced 3D Stockpile Profiling and Yard Management Solutions to help industries optimize raw material handling, storage, and logistics. Our integrated approach combines automation, instrumentation, and visualization technologies to ensure accuracy, efficiency, and safety in bulk material management.

Our expertise covers: 3D laser/radar-based stockpile profiling systems for real-time volume and shape measurement, Level, weight, and density measurement instrumentation for precise inventory tracking, Automated yard management systems for material allocation, stacking, and retrieval optimization

Integration with SCADA/MES/ERP platforms for centralized monitoring and reporting, Conveyor belt monitoring solutions (flow, speed, load, slippage, misalignment, spillage detection), Vehicle management systems (VMS) for entry, loading/unloading, and dispatch automation, PLC/DCS-based automation for yard equipment (stacker-reclaimers, conveyors, loaders), GIS-enabled visualization tools for 3D stockpile mapping and real-time decision support, Dust suppression & environmental monitoring systems for compliance and sustainability, Installation, calibration, and lifecycle support for reliable long-term operations.

Key benefits of our solutions: Accurate stockpile measurement with minimal manual intervention, Optimized material flow & yard utilization, reducing bottlenecks and losses, Improved safety by reducing human exposure to hazardous yard conditions, Energy efficiency & reduced downtime through predictive maintenance and automation, Seamless integration with enterprise systems for real-time inventory and dispatch management, With our 3D profiling and smart yard management solutions, Sonepar ensures your bulk material operations are accurate, efficient, and future-ready, enabling better control over production planning, logistics, and cost optimization